Spunlace Nonwoven Laminated with PE Film | Supplier India

Spunlace Nonwoven Laminated with PE Film — Supplier India

Favourite Fab supplies spunlace nonwoven laminated with PE film to hygiene product manufacturers, medical product producers, and disposable garment makers across India and 50+ export markets. Our spunlace-PE laminate combines a soft, absorbent hydroentangled nonwoven top layer with a polyethylene (PE) film barrier layer — delivering a composite fabric that is fluid-resistant on one side and skin-soft on the other. Based in Agra, Uttar Pradesh, we manufacture and supply direct with full documentation and export capability.

For our full spunlace range visit our spunlace nonwoven fabric supplier page. For manufacturing details see our spunlace nonwoven fabric manufacturer India page.

What is Spunlace Nonwoven Laminated with PE Film?

Spunlace-PE laminate is a two-layer composite fabric produced by thermally bonding a spunlace nonwoven layer to a polyethylene (PE) film layer. The spunlace layer faces the patient or user side — providing softness, absorbency, and a natural feel. The PE film layer faces outward — acting as a fluid barrier that prevents strike-through and leakage. Together they form a single composite sheet used extensively in hygiene and medical disposable products.

Unlike SMS or spunbond laminates, spunlace-PE laminate offers superior softness and drapeability on the skin contact side. The viscose or PET-viscose spunlace component gives the composite a cloth-like quality that synthetic film-backed nonwovens cannot replicate. This makes it the preferred substrate for premium underpads, disposable bed sheets, and patient hygiene products where patient comfort is a procurement priority.

Spunlace Laminated PE Film — Specifications

Material	Specification	Detail
Spunlace Layer	Fiber composition	100% Viscose or 70/30 PET-Viscose (as specified)
Spunlace GSM	Nonwoven weight	30 GSM to 60 GSM (application-specific)
PE Film Layer	Film type	Polyethylene (PE) breathable or non-breathable
PE Film Thickness	Film gauge	15 micron to 30 micron (as specified)
Total Composite GSM	Combined weight	45 GSM to 90 GSM
Roll Width	Converting width	100 cm to 220 cm (custom slit width available)
Bonding Method	Lamination	Thermal lamination — no adhesive chemicals
Fluid Barrier	PE film side	Fluid-resistant, prevents strike-through
Skin Contact Side	Spunlace side	Soft, absorbent, binder-free spunlace
Certifications	Quality	ISO certified, batch COA available
HS Code	Import/Export	5603.92 — laminated nonwoven fabric

Applications — Where Spunlace PE Laminate Is Used

Underpads and incontinence pads: The most common application. Spunlace-PE laminate forms the backing layer of underpads — the spunlace top gives softness against the bed surface while the PE film prevents fluid from passing through to the mattress. Available in 45–80 GSM total composite weight for standard and heavy-duty underpad specifications.

Disposable bed sheets and patient drapes: Used in hospital disposable bed sheets where a fluid-barrier layer is required under the patient. The spunlace surface provides a comfortable, cloth-like contact layer while the PE film provides leak protection below. Preferred over pure SMS constructions in premium hospital linen replacement products.

Surgical and examination table covers: Spunlace-PE laminate in 50–70 GSM used as a soft, disposable cover for examination tables and procedure chairs. The PE film backing prevents contamination of the table surface while the spunlace facing provides patient comfort.

Hygienic garments and cover-ups: Used in disposable gowns, patient wrap-arounds, and hygiene coveralls where a lightweight, fluid-resistant, and comfortable material is required.

Maternity and post-operative hygiene products: Spunlace-PE laminate in lower GSM (40–55 GSM) used in maternity underpads, post-surgical drapes, and post-operative hygiene sheets where patient skin contact comfort and fluid containment are both critical.

Spunlace-PE Laminate vs Other Barrier Fabrics

Property	Spunlace + PE Film	SMS Nonwoven	Spunbond + PE Film
Skin-side softness	Excellent (viscose spunlace)	Moderate	Moderate
Fluid barrier	Excellent (PE film side)	Good (treated)	Excellent (PE film)
Drapeability	Excellent	Good	Moderate
Cloth-like feel	Yes	No	No
Best for	Premium hygiene, underpads, patient drapes	Surgical gowns, masks	Budget hygiene products
Cost	Mid-premium	Competitive	Competitive

Why Choose Favourite Fab for Spunlace PE Laminate

Direct manufacturer — laminated in-house at our Agra facility. No trading company, no added margin.
Custom composite specifications — spunlace GSM, fiber blend (viscose or PET-viscose), PE film gauge, and roll width all configurable to your product requirement.
ISO certified, batch COA — certificate of analysis per shipment covering composite GSM, peel strength, fluid barrier performance, and fiber composition.
MOQ-friendly — trial rolls for product development teams. Monthly contract supply for established production volumes above 5,000 kg.
Export-ready — FOB India pricing with full export documentation. See our spunlace nonwoven supplier export page for details.
Competitive B2B pricing — see our spunlace nonwoven fabric price India page for grade-level pricing information.

Pricing and MOQ

Spunlace-PE laminate pricing is based on the spunlace layer specification (fiber blend and GSM), PE film gauge, total composite weight, roll width, and monthly volume. Domestic India buyers receive ex-works Agra pricing with GST-compliant invoicing. Export buyers receive FOB India pricing (Nhava Sheva or Chennai).

Trial rolls are available for product development evaluation before committing to monthly supply. Volume discounts apply for monthly orders above 5,000 kg. Contact us with your composite specification and monthly volume for a formal quotation within 24 hours.

How to Order

Share your specification — spunlace fiber blend, GSM, PE film type and gauge, roll width, and monthly volume via email or WhatsApp.
Receive quotation and trial rolls — we respond within 24 hours with pricing, lead time, and sample availability for your converting line evaluation.
Confirm and supply — place purchase order and we handle production, quality inspection, lamination, and dispatch.

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Frequently Asked Questions

Q: What is spunlace nonwoven laminated with PE film used for?

A: The primary applications are underpads, disposable bed sheets, hospital drapes, examination table covers, and post-operative hygiene products. The spunlace layer provides a soft, absorbent patient-contact surface while the PE film layer provides fluid barrier protection on the outer side.

Q: What spunlace fiber options are available for the laminate?

A: We offer 100% viscose spunlace (maximum softness and absorbency) and 70/30 PET-viscose spunlace (higher tensile strength with good softness) as the nonwoven layer. The choice depends on your product performance and cost requirements. 100% viscose is preferred for premium patient hygiene applications.

Q: Is the lamination done with adhesives?

A: No. Our spunlace-PE lamination uses thermal bonding without chemical adhesives. This maintains the binder-free integrity of the spunlace layer and ensures the composite is safe for skin contact and medical use without the risk of adhesive migration.

Q: What is the difference between breathable and non-breathable PE film in the laminate?

A: Non-breathable PE film provides complete fluid barrier and is used in standard underpads and bed protection products. Breathable (microporous) PE film allows moisture vapour to escape while blocking liquid — used in premium hygiene products where skin breathability is a product feature. Both are available. Specify your requirement when requesting a quotation.

Q: What GSM is typical for underpad applications?

A: Standard underpads use a spunlace-PE laminate composite of 55–80 GSM total weight. A common specification is 40 GSM spunlace + 20 micron PE film. Heavy-duty underpads may use 50–60 GSM spunlace with 25–30 micron PE film for higher absorption capacity and barrier performance.

Q: Do you export spunlace PE laminate fabric?

A: Yes. We export to buyers in the Middle East, Southeast Asia, Africa, Europe, and North America. Full export documentation is provided with every shipment. See our spunlace nonwoven supplier export page for details.

Related Resources

Contact Favourite Fab

Ready to source spunlace nonwoven laminated with PE film from India? Contact our B2B team with your composite specification.

Email: sale@favouritehub.com
WhatsApp: +91-9528811566

Share your spunlace GSM, fiber blend, PE film gauge, roll width, and monthly volume — our team responds within 24 hours.

Gaurav Garg (Ceo)

I'm Gaurav Garg, the CEO of Favourite Fab, a company on a mission to revolutionize the nonwoven industry with sustainable practices. We work hand-in-hand with manufacturers and suppliers who share our commitment to eco-friendly production processes. With a deep interest in textile innovation, I'm passionate about educating consumers about sustainable material options, and their potential to transform the Non woven landscape.

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