3-Ply Surgical Mask
Outer hydrophobic spunbond, meltblown filter (BFE ≥98%), and inner soft spunbond — all three layers plus elastic and nose wire supplied as a complete raw material kit.
Face Mask Raw Material Manufacturer — India
Complete face mask raw material: outer/inner PP spunbond, meltblown filter layer, elastic, and nose wire. 3-ply surgical and N95-grade configurations. ISO 9001:2015 certified. Agra, India.
Technical Data Sheet
| Component | Material | GSM | Size / Width |
|---|---|---|---|
| Outer Layer | PP Spunbond (hydrophobic) | 20–25 GSM | 175 mm / 195 mm |
| Filter Layer | Meltblown PP (BFE ≥98%) | 20–25 GSM | Custom |
| Inner Layer | PP Spunbond (soft / hydrophilic finish) | 20–25 GSM | 175 mm / 195 mm |
| Ear Loop Elastic | PP / Spandex blend | — | 3 mm · 6 mm · Flat |
| Nose Wire | PE-coated wire | — | 3 mm · 5 mm |
| N95 Inner Comfort | Hot Air Through Bonded | 30–50 GSM | Custom |
Custom widths and die-cut dimensions available for automated production lines. Request a technical data sheet.
Applications
Outer hydrophobic spunbond, meltblown filter (BFE ≥98%), and inner soft spunbond — all three layers plus elastic and nose wire supplied as a complete raw material kit.
4–5 layer configuration: spunbond outer/inner, dual meltblown (PFE ≥95%), and hot-air-through-bonded inner comfort layer for certified N95 and KN95 respirator production.
PP spunbond with meltblown filter layer for industrial dust protection masks used in construction, mining, and manufacturing environments.
High-filtration meltblown (PFE ≥94% / ≥99%) and spunbond combination for EN 149 compliant FFP2 and FFP3 filtering facepiece respirators.
Why Mask Manufacturers Choose Us
Established 2011, Agra. Over a decade supplying face mask raw materials to surgical mask OEMs, N95 converters, and hygiene product manufacturers across India and 30+ export markets.
Our raw material quality rating from Aditya Birla–Grasim is a perfect 100/100 — the highest vendor score in the non-woven fabric segment.
We supply every layer: PP spunbond (outer/inner), meltblown filter, hot-air through bonded inner, ear loop elastic, and nose wire. One supplier, one quality standard, one shipment.
Trusted by mask manufacturers in UAE, Saudi Arabia, Bangladesh, Vietnam, Kenya, Nigeria, Turkey, Egypt, and 22 more markets. Export documentation handled in-house.
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View Medical GradeFrequently Asked Questions
A 3-ply surgical mask uses: outer layer PP spunbond (20–25 GSM, hydrophobic), middle meltblown filter (20–25 GSM, BFE ≥98%), and inner layer PP spunbond (soft finish, hydrophilic). We supply all three layers plus elastic and nose wire as a complete raw material kit.
Meltblown is the middle filter layer in surgical and N95 masks. It has microscopic polypropylene fibres with high electrostatic charge that trap bacteria, viruses, and fine particles. BFE (Bacterial Filtration Efficiency) ≥98% for surgical grade; PFE ≥95% for N95/KN95 grade.
3-ply masks use 3 layers (Spunbond + Meltblown + Spunbond). N95/KN95 masks use 4–5 layers including an additional hot-air-through-bonded inner comfort layer and a higher-grade meltblown with PFE ≥95%. We supply both configurations.
Standard face mask sizes: 175 mm (child/standard) and 195 mm (adult/surgical). Custom widths cut to your die-cut dimensions. Rolls are available for automated mask production lines. Ear loop elastic comes in 3 mm, 6 mm, and flat; nose wire in 3 mm and 5 mm PE-coated.
Yes — we supply PP spunbond (outer/inner), meltblown (filter), hot-air through bonded (N95 inner comfort), elastic (3 mm, 6 mm, flat), and nose wire (3 mm, 5 mm PE-coated) as a complete face mask raw material package from a single supplier.
Get a Quote
Tell us your mask type (3-ply or N95), layer spec, and monthly volume. Sample kit + wholesale quote within 24 hours.
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