RAW MATERIAL USED IN THE MANUFACTURING OF DIAPERS

RAW MATERIAL USED IN THE MANUFACTURING OF DIAPERS

Nonwoven fabric is a matter of discussion for Non Woven Lovers. Nonwoven fabrics are such fabric which is made up of Polypropylene. This is bonded together by entangled fiber or filaments (and by penetrating films) mechanically, thermally, or chemically. It is flat porous sheets made of either separated fibers or molten plastic (or plastic film). Nonwoven fabrics provide specific roles such as

  • Absorbency
  • Liquid repellence
  • Resilience
  • Stretchability
  • Softness
  • Flame Retardancy
  • Washability
  • Cushioning
  • Thermal Insulation
  • Acoustic Insulation
  • Filtration
  • Use as a bacterial barrier and sterility

PPE manufacturers in India say, “A fabric with properties like these is often combined to create materials suited for specific jobs. Achieving a good balance between product use-life and cost. Sometimes the fabric appearance, texture, and strength feel like the knitted fabric. But this fabric can be as bulky as the thick puddings.”

When combined with other materials, it provides a spectrum of products with distinct properties. Can be used alone or as components of apparel, home furnishings, health care, engineering, industrial, and consumer goods.

Have you ever thought, how can a diaper absorb all the liquid? It’s because of the combination of superabsorbent layers of polymers. Hydrophilic Nonwoven Fabric is a suitable fit in baby diaper material.

When it comes to the diaper raw material suppliers in India, only one name surfaces Favourite Fab. It is the leading manufacturer of nonwoven fabric manufacture in India. Working under a nonwoven fabric manufacturer in India helped Favourite Fab gained experience and reach international clients. Favourite Fab has become the best fabric manufacturers in India and nowmaking products out of nonwoven fabric for various other uses in different industries. Our Top Selling Products are:-

  • S SPUNBOND
  • SS SPUNBOND
  • SMS NONWOVEN
  • SMMS NONWOVEN
  • SSMS NONWOVEN
  • LAMINATED NONWOVEN
  • TRILAMINATE
  • BREATHABLE
  • PE BREATHABLE FILMS
  • PE NON – BREATHABLE FILMS
  • SPUNLACE NONWOVEN
  • HYDROPHILIC
  • MELT BLOWN FABRIC
  • HOT AIR COTTON

What materials are used to make disposable diapers?

Polypropylene nonwoven is the most popular synthetic fiber used as a raw material for disposable diapers. Favourite Fab manufacture both hydrophilic and hydrophobic nonwoven fabrics for use in diapers. It supplies diaper raw material to the companies in India. For the Top Sheet of the Diapers, Hydrophilic Spun Bond Nonwoven Fabrics are widely used. The back Sheet of the diaper is made of Hydrophobic Spun Bond Nonwoven Fabrics. It produces nonwoven fabrics ranging in weight from 8 to 15 grams per square meter, used in diaper-making raw materials.

For the production of hydrophilic and hydrophobic nonwoven fabric, Favourite Fab installed a particular in-house coating plant for better quality control.  That nonwoven fabrics manufacturer in India is the leading choice of USA- based companies working for child and feminine hygiene. With the advancement of medical technology, doctors and state-of-the-art hospitals increasingly turn to nonwoven fabrics. Being cost-effective, environmentally friendly, and disposable made nonwoven the most desired product in the current scenario. The spun bonding process gives good tensile strength, and abrasion resistance is used to make most nonwoven fabric.

PRODUCT SPECIFICATIONS

GSM Range 8 to 15 GSM
Width of Fabric 2000 mtr or as Per Order
Length of Roll All sizes available
Colour of Fabric White,  Blue or as Demanded
Available in Hydrophilic, Hydrophobic, Microporous, Breathable, Laminated
Used ForRaw Materials – for sanitary napkins and diapers Baby and Adult diaper and Sanitary Napkins

FEATURES | NONWOVEN FABRIC

When babies start crawling or moving around, the best diapers are those that enable them to move about freely. Diapers should ideally be stretchy, easy to put on and take off, allow babies to move deliberately. According to nonwoven manufacturers in the USA, “earlier, diapers were made of elastic string or stretchable film. Some were too uncomfortable, making it complicated to put on diapers. Others were inadequately breathable, exposing babies to rashes. It was all far from perfect, with so many issues.”

Favourite Hub, diaper raw material suppliers in India has the answer to these problems. That has one of a kind Sanitary Napkins Raw Material Manufacturing unit. Nonwovens made of hydrophobic polypropylene are impermeable to liquids and are used as leak guards in the crotch region. This fabric is used to keep leaks out of the diaper’s leg cuff pocket. The liquid-permeable top layer that comes into contact with the baby’s skin is made of hydrophilic polypropylene nonwovens. The urine will pass through this fabric section and enter the absorbent part.

FAQs | NON- WOVEN FABRIC

➢     What chemical processes are used to make disposable diapers?

  • Other raw material manufacturers in India bleach the disposable diapers white with chlorine. Resulting in a byproduct called dioxins that leach into the environment.
    • Tributyl-tin (TBT)
    • Volatile organic compounds (VOCs)

But, nonwoven fabric is a harmless process making sanitary pads & diaper raw materials fabric safe for babies and females to use.

Favourite Fab, leading nonwoven manufacturers in the USA says, “Our goods comply with several requirements and come with various certificates and reports, including ISO, CE, GMP, FDA etc. Based on advanced technology and excellent management, we can manufacture and build according to customer requirements and specifications.”

➢     Cost of nonwoven fabric products?

  • Diaper production cost varies depending upon the company.  The machines are incredibly expensive because they are so complicated yet extremely productive.
    • PPE kit prices in India may vary from Rs. 600 to Rs. 2000 apiece, depending upon the quality of the raw material.

➢     Does Favourite Fab provide free sample raw material for a baby diaper?

  • Favourite Fab, a leading SMS nonwoven fabric manufacturer in India provides free samples on demand. It also provides free samples of baby diaper raw material. We are the Best baby diaper raw material suppliers.

CLOSURE | NON – WOVEN FABRIC | FAVOURITE FAB

The nonwoven fabric is cost-effective, environmentally friendly, disposable, and harmless to use. Favourite Fab is a raw material supplier in India.  It exports its nonwoven fabric to other countries like the USA actively. The diaper market is a billion-dollar industry, hopefully never runs out of business. Favourite Fab, a nonwoven manufacturer in India supports its clients actively by providing the best and affordable quality in the market.