Spunlace Nonwoven Jumbo Roll Manufacturer — Full Width Rolls India
Spunlace nonwoven jumbo rolls are full-width production rolls — typically 160–320 cm wide and 500–2,000 metres long — supplied to nonwoven converters who slit, die-cut, or further process the fabric into finished products. Wipe converters, hygiene manufacturers, and medical product OEMs prefer jumbo rolls for uninterrupted production runs, minimal roll change downtime, and consistent inter-roll quality. Favourite Fab supplies spunlace jumbo rolls with consistent within-roll and roll-to-roll GSM uniformity, splice-free where specified.
Browse our full range: View all nonwoven fabric products — spunlace, spunbond, SMS, bico — with GSM, width and certification options. B2B MOQ from 500 kg.
Key Details
| Parameter | Detail |
|---|---|
| Width | 160–320 cm (full width) |
| Roll length | 500–2,000m per roll |
| Core ID | 3-inch or 6-inch |
| Weight/roll | 80–300 kg depending on GSM and length |
| GSM uniformity | ±5% within-roll |
| Splice-free | Available on request (premium) |
| MOQ | 500 kg |
Applications
Wet wipe converters, hygiene OEM production lines, medical product manufacturers, die-cut pad producers.
Contact Favourite Fab
Request a quote or sample: Contact us. Full product range: spunlace nonwoven fabric. See also: spunlace nonwoven fabric exporter India.
Frequently Asked Questions
What is a spunlace nonwoven jumbo roll?
A jumbo roll is a full-width production roll from the manufacturing line — not yet slit to narrower widths. Widths 160–320 cm, lengths 500–2,000m. Supplied to converters who slit to their required width in-house. Jumbo rolls are the most cost-effective form for high-volume converters.
Can Favourite Fab supply splice-free jumbo rolls?
Yes — splice-free rolls available on request at a premium. Standard rolls may contain 1–2 splices per 1,000m length. For high-speed wipe converters where splices cause line stoppages, specify splice-free at time of order.
What core diameter is standard for jumbo rolls?
3-inch (76mm) ID is standard for most wipe and hygiene converting equipment. 6-inch (152mm) available for converters with large-core unwinds. Specify core requirement at time of order.
B2B Applications & End-Uses
Jumbo roll format spunlace nonwoven is the standard supply format for industrial converters whose converting lines are engineered around continuous unwind. Wet wipe manufacturers operating at production speeds above 200 metres per minute require jumbo rolls of 2,000 metres or more to minimise unwind reel change frequency, each of which requires a line stop, splice, and restart sequence that reduces effective production output. A single 3,000-metre jumbo roll at 80 GSM and 160cm width contains approximately 600 kg of fabric; a converter running at 300 metres per minute consumes this roll in under 10 minutes, making a 5,000-metre roll substantially more productive for high-volume lines.
Medical nonwoven converters producing surgical drapes, isolation gowns, and absorbent pads in high-care environments prefer jumbo rolls because fewer roll changes per shift also means fewer opportunities for contamination events at the unwind station. Cosmetic wipe manufacturers operating fully enclosed converting lines for premium-tier products specify jumbo format to maintain the hermetically controlled processing environment without frequent manual intervention.
Slit rolls converted from jumbo master rolls are the preferred format for smaller converting operations, label printers, and hand-assembly lines where handling a full-width roll is impractical. Favourite Fab offers slit rolls to customer-specified widths with a ±1mm dimensional tolerance, supplied on paper cores sized to the customer’s converting equipment mandrel diameter. Mixed-pallet orders combining multiple slit widths from the same jumbo production batch are available, ensuring consistent fabric properties across all widths in a single shipment.
Certifications & Quality Assurance
Jumbo rolls produced by Favourite Fab are tested for roll-to-roll and within-roll GSM uniformity using a sampling protocol that measures GSM at the outer wrap, mid-roll, and core positions to detect any GSM drift occurring during the hydroentanglement run. Rolls where the GSM range exceeds ±6% at any position relative to the nominal are quarantined and not released for shipment. Roll geometry — including roll diameter, core concentricity, and edge straightness — is checked before wrapping to confirm suitability for automatic unwind systems that use edge sensors for web tracking.
Each jumbo roll is individually wrapped in LDPE film with a moisture vapour transmission rate (MVTR) specification suitable for 6-month storage in ambient warehouse conditions. Labels carry the roll number, GSM, width, length (measured by production line encoder), gross weight, net weight, core diameter, and production date, in both printed text and barcode format for integration with the buyer’s warehouse management system.
For export shipments loaded in 20-foot FCL containers, Favourite Fab provides a container loading plan confirming the number of rolls per container, stacking arrangement, and estimated total net weight. Phytosanitary certificates are not required for synthetic nonwoven fabric, but a fumigation certificate can be arranged on request for buyers in markets that require it for wooden pallet materials used in the shipment.
More Questions Answered
What is the maximum roll length and weight available in Favourite Fab’s jumbo roll format?
Favourite Fab’s spunlace jumbo rolls are produced in standard lengths of 2,000 metres, 3,000 metres, and 5,000 metres depending on the GSM and the available roll diameter of the production line winder. At lower GSM grades (30–50 GSM), a 320cm-wide roll at 5,000 metres may reach 1,800–2,000 kg, which requires a roll-handling system rated for this capacity at the buyer’s converting facility. At higher GSM grades (80–120 GSM), the same roll diameter yields shorter metreage and the roll weight is constrained by the winder’s torque limit. Buyers should specify their maximum acceptable roll weight and their unwind mandrel diameter in the inquiry to allow Favourite Fab to confirm the achievable roll specification. Custom roll lengths between standard options can be accommodated for buyers with specific stock-management requirements.
Can Favourite Fab supply trial quantities by air freight before committing to a full container order?
Yes. Trial quantities of 50–200 kg per specification can be supplied via air freight or air courier for evaluation and converting trials prior to placement of a full FCL order. Trial orders are invoiced at the applicable price tier with no development or sampling surcharge for standard specifications. Custom-developed specifications — including non-standard GSM, fibre blends, or surface treatments — may carry a nominal development cost that is credited against the first commercial order. Air freight charges are prepaid by the buyer using their nominated freight account, or Favourite Fab can arrange freight at cost. Trial order lead time from payment confirmation is typically 5–10 working days for standard grades. Contact the export desk to initiate a trial order and receive a proforma invoice.
📋 Related: Spunlace Nonwoven Fabric — Full Range & Specs | All Nonwoven Products from Favourite Fab
Gaurav Garg
I'm Gaurav Garg, CEO of Favourite Fab, a company on a mission to revolutionize the nonwoven industry with sustainable practices. We work hand-in-hand with manufacturers and suppliers who share our commitment to eco-friendly production. With a deep interest in textile innovation, I'm passionate about educating consumers about sustainable material options and their potential to transform the nonwoven landscape.
