Perforated Top Sheet for Sanitary Napkin — Wholesale Supplier India
Perforated top sheet for sanitary napkin manufacturing is a precision-engineered raw material that determines how quickly fluid transfers away from the skin surface. Favourite Fab supplies perforated PE film and perforated nonwoven top sheets to sanitary pad manufacturers, feminine hygiene OEMs, and private label brands across India and 50+ export markets. Our materials meet EDANA and ISO hygiene-product standards. This guide covers material types, technical specifications, sourcing benefits, and how to place a bulk order.
What Is a Perforated Top Sheet for Sanitary Napkins
A perforated top sheet is the layer that sits directly against the wearer’s skin. It contains thousands of micro-holes that allow menstrual fluid to pass through rapidly into the absorbent core below. The top sheet must balance two competing demands: allow fast fluid strike-through while preventing rewet back to the skin surface.
There are two main material categories. Perforated PE film (polyethylene) gives a dry-surface feel because the film itself does not absorb moisture — fluid passes through the holes and stays in the core. Perforated nonwoven top sheets are softer and more textile-like in feel, making them preferred in premium and ultra-thin pad formats.
Perforation density and hole diameter are the two variables that manufacturers tune to control performance. Higher perforation density improves strike-through time. Smaller hole diameter improves rewet resistance. The correct combination depends on the pad’s absorbency class and target consumer segment.
Buyers who specify perforated top sheet include sanitary napkin manufacturers, feminine hygiene R&D teams, contract manufacturers, and private label pad brands sourcing upstream raw materials at scale.
Perforated Top Sheet — Specifications
The following specifications apply to Favourite Fab’s standard perforated top sheet range. Custom parameters are available on request for OEM programs.
| Parameter | Specification | Detail |
|---|---|---|
| Material Type | PE Film / Nonwoven | Perforated polyethylene film or perforated spunbond/thermobond nonwoven; material selected by application |
| GSM / Thickness | 12–25 GSM (nonwoven) / 18–30 micron (PE film) | Ultra-thin to standard formats; matches core design requirements |
| Perforation Density | 15–25 holes/cm² | Higher density for overnight and heavy-flow pads; lower density for ultra-thin pantyliners |
| Hole Diameter | 0.3–1.2 mm | Finer holes for rewet control; larger holes for rapid strike-through in heavy-flow formats |
| Strike-Through Time | <2 seconds (first insult) | Tested per EDANA 150.3 protocol; repeatable across three insults |
| Rewet Value | <0.5 g (EDANA 150.3) | Low rewet ensures sustained dryness; critical for extended-wear claims |
| Width | 100–3,200 mm (slit-to-order) | Supplied as jumbo rolls; slit to machine-width specification on request |
| Surface Treatment | Hydrophilic / Hydrophobic | PE film: hydrophobic surface with perforations; nonwoven: hydrophilic finish for gentle fluid uptake |
Why Source From Favourite Fab
- ISO-certified manufacturing: All perforated top sheet material is produced under ISO-certified quality management. Lot traceability is standard.
- Dual material capability: We supply both perforated PE film and perforated nonwoven from a single vendor. This simplifies procurement and reduces supplier management overhead.
- Custom perforation patterns: Perforation density, hole diameter, and geometric pattern (round, oval, diamond) are adjustable for OEM programs without minimum retooling fees at qualifying volumes.
- MOQ-friendly terms: We accommodate small-batch development orders alongside full production runs. New product development teams can qualify material without committing to container volumes.
- Export-ready logistics: Active export to 50+ countries. Documentation — COA, MSDS, customs HS codes — prepared for each shipment.
- Technical support: Application engineers support machine integration, tension settings, and converting process troubleshooting at no charge for qualified accounts.
- 10+ years of experience: Decade-long track record supplying upstream raw materials to hygiene product manufacturers in India, Southeast Asia, Africa, and the Middle East.
Applications of Perforated Top Sheet in Sanitary Napkin Design
Perforated top sheet is used across virtually every segment of the sanitary napkin product range. Understanding which type suits each format helps procurement teams specify correctly from the outset.
Ultra-thin pantyliners use lightweight perforated nonwoven (12–16 GSM) with moderate perforation density. The low basis weight keeps the product thin and discreet. Rewet performance is the priority in this segment because the absorbent core is minimal.
Standard daytime pads commonly use perforated PE film (20–25 micron) for a dry surface feel. The smooth film surface also reduces friction against skin during movement. Perforation density of 18–22 holes/cm² balances strike-through speed with rewet control.
Overnight and heavy-flow pads benefit from higher perforation density (22–25 holes/cm²) and larger hole diameters to handle rapid, high-volume fluid insults. Some manufacturers use a dual-layer top sheet — perforated nonwoven over perforated PE film — to combine softness with dry-surface performance.
Sensitive-skin and organic product lines specify perforated nonwoven from natural or bio-based fiber content (bamboo, cotton-feel fiber). These grades use the same perforation technology applied to softer substrate materials. They are increasingly specified by private label brands targeting natural product consumers.
Pricing and MOQ
Favourite Fab does not publish fixed list prices. Perforated top sheet pricing depends on material type (PE film vs. nonwoven), GSM, perforation configuration, roll width, and order volume. Competitive wholesale pricing is available for both development-scale orders and full production quantities.
To receive a quotation, contact the sales team with your material type, target GSM or thickness, perforation density requirement, roll width, and estimated monthly or annual volume. Samples of standard grades are available before commitment. The sales team responds to quote requests within one business day.
How to Order
- Submit your technical requirements: Email sale@favouritehub.com or WhatsApp +91-9528811566 with your material type (PE film or nonwoven), GSM/thickness, perforation spec, roll width, and order quantity. Attach your existing material spec sheet if available.
- Receive sample and quotation: The Favourite Fab team will send a quotation within one business day and dispatch a physical sample roll for your machine trials and quality testing.
- Confirm and ship: Once you approve the sample and accept the commercial terms, confirm the purchase order. We prepare export documentation and ship from our Agra facility. Bulk orders are dispatched with full quality certificates.
Send your enquiry to: sale@favouritehub.com
Frequently Asked Questions
Q: What is the difference between perforated PE film and perforated nonwoven top sheet?
A: Perforated PE film is a thin polyethylene layer with micro-holes. The film surface is hydrophobic — fluid passes through the holes but the surface itself stays dry, giving a smooth, cool feel. Perforated nonwoven is a fiber-based fabric with micro-holes. It feels softer and more textile-like against skin. PE film is common in standard and economy pad lines. Perforated nonwoven is used in premium, ultra-thin, and sensitive-skin product lines. Both types are available from Favourite Fab with custom perforation parameters.
Q: What perforation density is recommended for heavy-flow sanitary pads?
A: For heavy-flow pads, a perforation density of 20–25 holes/cm² with a hole diameter of 0.8–1.2 mm typically delivers the fastest strike-through time while maintaining adequate rewet resistance. Overnight pads with high-SAP cores may use slightly larger holes to handle increased fluid volume in a single insult. Our technical team will recommend the optimal configuration once we know your core absorbency design and target strike-through performance.
Q: How is rewet performance measured for perforated top sheets?
A: Rewet is measured using the EDANA 150.3 strike-through and rewet test protocol. After a defined fluid insult, a dry filter paper stack is placed on the top sheet under a standard weight for 120 seconds. The weight gained by the filter paper is the rewet value. A rewet below 0.5 g is considered good for most sanitary napkin applications. Favourite Fab material is tested at this standard and COA values are included with every shipment.
Q: Can you supply perforated top sheet slit to our converting machine width?
A: Yes. We supply perforated top sheet in jumbo rolls up to 3,200 mm wide and can slit to your specified machine width before dispatch. Please provide your machine roll width specification in your enquiry. Slit rolls are wound to your specified core diameter and packed for transport without distorting the perforation pattern.
Q: Do you offer custom perforation patterns beyond round holes?
A: Yes. In addition to standard round perforations, we offer oval, diamond, and elongated slot patterns for OEM programs. Custom patterns affect both aesthetic and functional properties — elongated slots can improve strike-through directionality. Custom tooling requirements and minimum volumes apply. Contact the sales team with your desired pattern and application description to discuss feasibility.
Q: What is the minimum order quantity for perforated top sheet?
A: Minimum order quantities are designed to accommodate development-stage and production-scale buyers. We do not require container-load commitments for initial orders. Contact sale@favouritehub.com with your estimated monthly volume and we will confirm the applicable MOQ and lead time for your specific grade.
Contact Favourite Fab
Favourite Fab is a B2B upstream raw material supplier based in Agra, India. We supply perforated top sheet and other hygiene raw materials to manufacturers in 50+ countries. ISO certified. Export-ready documentation on every shipment.
To request samples, a technical data sheet, or a commercial quotation for perforated top sheet for sanitary napkin manufacturing, contact our sales team:
- Email: sale@favouritehub.com
- WhatsApp: +91-9528811566
Get a quote today. Share your technical requirements and we will respond within one business day with pricing, availability, and sample dispatch confirmation.
📋 Related: Hygiene Nonwoven Fabric Supplier India | All Products from Favourite Fab
Related Hydrophilic Cluster Resources
- Master Pillar: Hydrophilic Non Woven Fabric Manufacturer India — production, grades (SS / SSS / SMS / HATB / spunlace), GSM matrix, B2B ordering.
- Application Pillar: Hydrophilic Top Sheet for Diapers and Hygiene Products — topsheet selection logic for baby diaper, sanitary napkin, adult incontinence, underpad.
- Process Pillar: Hydrophilic Hot Air Through Nonwoven Fabric — HATB / TAB lofty topsheet + ADL grades, bicomponent fibers, premium hygiene applications.
Gaurav Garg
I'm Gaurav Garg, CEO of Favourite Fab, a company on a mission to revolutionize the nonwoven industry with sustainable practices. We work hand-in-hand with manufacturers and suppliers who share our commitment to eco-friendly production. With a deep interest in textile innovation, I'm passionate about educating consumers about sustainable material options and their potential to transform the nonwoven landscape.
