Spunbond Non Woven Fabric Manufacturer India — Favourite Fab is a leading B2B supplier of spunbond polypropylene nonwoven fabric to manufacturers, OEMs, and converters across India and global markets. Operating from Agra, we supply hygiene product makers, medical device companies, agriculture exporters, and packaging converters with consistent, certified spunbond rolls in GSM ranges from 8 to 200. Our spunbond non woven fabric meets international standards for tensile strength, hydrophilic/hydrophobic treatment, and color-fastness, with MOQs starting at 500 kg and lead times of 7-15 days for standard SKUs.
What is Spunbond Non Woven Fabric?
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Spunbond non woven fabric is a continuous-filament fabric produced by extruding molten polypropylene (PP) polymer through fine spinnerets, drawing the filaments with high-velocity air, and depositing them onto a moving conveyor where they are thermally bonded by calendaring. The result is a strong, lightweight, breathable, and dimensionally stable fabric with excellent uniformity. Spunbond PP is the workhorse of the nonwoven industry, dominating applications in hygiene (sanitary pad top sheets, baby diaper backsheets), medical (surgical gowns, caps, shoe covers), agriculture (crop covers, mulching), packaging (shopping bags, gift wraps), and automotive (interior trim, headliners). Spunbond fabric is recyclable, hypoallergenic, latex-free, and compliant with REACH, OEKO-TEX, and ISO 9001 quality systems.
How Spunbond Non Woven Fabric is Manufactured
The spunbond manufacturing process is a single-step continuous operation that converts polypropylene granules into finished fabric in under 60 seconds. The process flow:
- Polymer feeding: PP granules (typically MFI 25-35) are loaded into hoppers and gravimetrically dosed with master-batch colorants and additives (UV stabilizers, hydrophilic agents, anti-static).
- Extrusion: Granules are melted in a screw extruder at 230-280°C and metered through a spin pump.
- Spinneret extrusion: Molten polymer is forced through thousands of capillary holes (0.4-0.6 mm diameter) forming continuous filaments.
- Quenching and drawing: Filaments are cooled by side-blow air and stretched to 6-8x their original length using high-velocity drawing air, increasing molecular orientation and tensile strength.
- Web formation: Drawn filaments are randomly deposited on a moving forming wire, creating an isotropic web.
- Thermal bonding: The web passes through a calendar nip with one engraved roll and one smooth roll, both heated to 130-160°C, fusing fiber crossover points into a coherent fabric.
- Slitting and winding: The bonded fabric is edge-trimmed, slit to customer width (1.6m, 2.4m, 3.2m, or custom), and wound into master rolls or jumbo rolls of 5,000-10,000 meters.
Quality is monitored online via beta-ray gauges (GSM uniformity ±3%), tensile testers (MD/CD strength), and visual inspection cameras (defect detection). Favourite Fab partner mills use Reicofil and Lurgi Zimmer spunbond lines capable of 350 m/min throughput.
Specifications & Standards
| Parameter | Specification |
|---|---|
| GSM range | 8-200 GSM (10, 12, 15, 17, 20, 25, 30, 40, 50, 60, 80, 100, 120, 150 standard) |
| Width | 1.6m, 2.4m, 3.2m standard; slit widths from 50mm |
| Fiber composition | 100% polypropylene (PP), continuous filament |
| Tensile strength | MD: 30-120 N/5cm, CD: 20-90 N/5cm (GSM-dependent) |
| Treatment | Hydrophilic, hydrophobic, anti-static, UV-stabilized, flame-retardant |
| Color | White, blue, green, pink, custom Pantone matching |
| Certifications | ISO 9001, OEKO-TEX Standard 100, REACH, FDA-compliant grades |
| HSN code | 5603.11 / 5603.12 / 5603.13 |
| MOQ | 500 kg per SKU (lower for trial orders) |
| Lead time | 7-15 days standard, 21 days custom colors |
Applications & End Uses
- Hygiene products: Sanitary pad top sheets and back sheets (15-25 GSM hydrophilic/hydrophobic), baby diaper components, adult incontinence products, panty liners. Spunbond is the dominant material for ADL and outer cover layers.
- Medical and healthcare: Disposable surgical gowns (40-60 GSM), bouffant caps, shoe covers, face mask outer layer, isolation gowns, drapes, and bedsheets in hospitals and clinics.
- Agriculture and horticulture: Frost protection covers, crop row covers, mulch films (17-30 GSM), greenhouse shading, weed barriers, and tree wraps. UV-stabilized variants for outdoor durability.
- Packaging and retail: Reusable shopping bags (75-100 GSM), gift wrap pouches, suit covers, mattress packaging, and furniture dust covers. Compliance with single-use plastic bans in many states.
- Automotive interiors: Headliners, door trim, parcel shelves, trunk liners, sound absorption layers, and seat backing fabric (60-150 GSM).
- Construction and geotextiles: Roof underlayment, house wrap, landscape fabric, road stabilization, and drainage filtration (80-200 GSM).
- Industrial and filtration: Air filter media, liquid filtration, oil absorbents, and wipes for cleanroom and industrial use.
Why Source Spunbond Non Woven Fabric from Favourite Fab
- Direct manufacturer pricing: No middlemen — competitive wholesale pricing on every roll, with volume tiers for 5,000+ kg orders.
- MOQ-friendly: 500 kg minimum per SKU, ideal for converters, startups, and product trials. Trial samples available.
- ISO 9001 and OEKO-TEX certified: Full quality management system, batch-traceable production, third-party audited.
- Custom specifications: Tailor GSM, color, width, treatment, and additives to your end-use. R&D support for new product development.
- Export-ready: Experienced FOB Mundra/JNPT/Nhava Sheva shipments, all export documentation handled (COA, MSDS, REACH, packing list).
- 24-hour quote turnaround: WhatsApp +91-9528811566 or email sale@favouritehub.com — quote within one business day.
Comparison with Other Nonwovens
| Property | Spunbond | Spunlace | Meltblown | SMS |
|---|---|---|---|---|
| Strength | High | Medium | Low | High |
| Softness | Medium | High | Very High | Medium |
| Filtration efficiency | Low | Low | Very High | High |
| Best use | Outer covers, bags | Wipes | Filter core | Surgical gowns |
Quality Testing & Certifications
- ISO 9001:2015 quality management system certification
- OEKO-TEX Standard 100 (skin-contact safe, no harmful substances)
- REACH compliance for EU exports
- FDA-compliant grades for medical device contact
- In-house QC: GSM gravimetric, tensile MD/CD per ASTM D5034, hydrostatic head per ISO 811, air permeability per ASTM D737
- Third-party lab testing on request: SGS, Intertek, Bureau Veritas
- Batch-level Certificate of Analysis (COA) issued with every shipment
Pricing, MOQ & Lead Time
Spunbond non woven fabric is priced on a per-kilogram basis with competitive wholesale pricing reflecting current PP polymer rates (typically tracked against ICIS PP homopolymer index). MOQ is 500 kg per SKU for standard white spunbond, and 1,000 kg for custom-colored or treated grades. Lead time for standard SKUs (white, hydrophilic 17-25 GSM, hydrophobic 20-30 GSM) is 7-15 days from PO confirmation; custom colors and treatments require 21 days. We accept TT advance, LC at sight, and approved-credit terms for repeat customers. FOB shipments via Mundra, JNPT, and Nhava Sheva for export; ex-works dispatch from Agra for domestic. For a binding quote with current pricing, MOQ flexibility, and incoterms, contact our sales team via sale@favouritehub.com or WhatsApp +91-9528811566.
Related Process Guides — Spunbond
Explore detailed manufacturing and material guides connected to spunbond nonwoven fabric production.
- Thermal bonded nonwoven process
- Calendar bonding process
- Flash spinning HDPE (Tyvek-style)
- Recycled PET (rPET) spunbond
- PLA compostable spunbond
Frequently Asked Questions
What is the difference between spunbond and spunlace nonwoven?
Spunbond uses thermal bonding of continuous PP filaments and produces a strong, lightweight fabric ideal for hygiene outer layers. Spunlace uses high-pressure water jets to entangle short fibers and produces a soft, drapable fabric ideal for wet wipes. Spunbond is stronger; spunlace is softer.
What GSM should I order for sanitary pad top sheet?
Standard sanitary pad top sheets use 15-20 GSM hydrophilic spunbond. For premium pads with quick-absorption ADL, 25 GSM is common. Always confirm with your converting line.
Can spunbond be made hydrophilic?
Yes. Hydrophilic spunbond is produced by adding surfactant master-batch during extrusion or applying topical surfactant after bonding. Wettability is measured per INDA WSP 70.3 strike-through test.
Is spunbond polypropylene biodegradable?
Standard PP spunbond is recyclable but not biodegradable. We can supply PLA-based spunbond and oxo-degradable variants on request for biodegradable end-uses.
What is the maximum width available?
Standard widths are 1.6m, 2.4m, and 3.2m. Slit-to-width is available from 50mm with no upper limit within master width. Larger widths require specific machine configuration.
Do you supply colored spunbond fabric?
Yes, we supply colored spunbond in white, blue, green, pink, and custom Pantone shades using master-batch coloring during extrusion. MOQ for custom colors is 1,000 kg.
What is the HSN code for spunbond non woven fabric?
Spunbond non woven fabric is classified under HSN 5603.11, 5603.12, or 5603.13 depending on weight per square metre. GST is currently 12% on most grades.
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Gaurav Garg
I'm Gaurav Garg, CEO of Favourite Fab, a company on a mission to revolutionize the nonwoven industry with sustainable practices. We work hand-in-hand with manufacturers and suppliers who share our commitment to eco-friendly production. With a deep interest in textile innovation, I'm passionate about educating consumers about sustainable material options and their potential to transform the nonwoven landscape.
